What Is TPM and TPM Full Form?

What Is TPM and TPM Full Form, Hello friends, welcome to all of you on our website FullformsMeaning. Today once again we are here for you with important information which is known as What Is TPM and TPM Full Form.

 

Friends, have you also searched about the Full Form of TPM, what is the meaning of TPM, what is TPM full form and TPM 8 Pillars, etc And you are disappointed because not get a satisfying answer so you have come to the right place to know the basics about what is TPM Pillars, TPM meaning in English, what is TPM means and what is TPM, etc.

 

Friends, you often get to see and hear the name of TPM or TPM pillars then the idea comes to your mind that after all what is TPM and what is TPM Full Form. Today I will make you aware of all the meanings of TPM so stay till the end of the article.

What Is TPM and TPM Full Form?

 

TPM Full Form | What Is The Meaning Of TPM, Friends, have you also searched about Full Form of TPM, what is the full form of TPM, what is TPM full form and what is TPM, etc And you are disappointed because not getting a satisfying answer so you have come to the right place to know the basics about what is TPM Pillars, TPM meaning in English, what is TPM means and TPM 8 Pillars, etc.

 

TPM Full Form

 

T – Total

P – Productive

M – Maintenance

The Full Form of TPM is the “Total Productive Maintenance“.

 

TPM Full Form In Hindi

 

The full form of TPM in Hindi is the “कुल उत्पादक रखरखाव“.

 

Other TPM Full Form

 

Short Form

Full Form

TPM Full Form In Computer

Trusted Platform Module

TPM Full Form In Aviation

Teletype Passenger Manifest

TPM full form in Windows

Trusted Platform Module

TPM full form in Project Management

Total Productive Maintenance

TPM full form in Scrum

Technical Program Management

 

What Is TPM?

 

Friends, the origin of Total Productive Maintenance (TPM) is Japan. Nippondenso was the first company to start Plant Preventive Maintenance in 1960, which manufactured parts for the Toyota Company.

 

In Preventive Maintenance, the operator produces goods using machines and the job of the Maintenance Group was to maintain those machines.

 

Thus both the Operator and the Maintenance Group were required. So the management decided that the regular maintenance of the equipment would be done by the operators as no one can know about that machine better than an operator and the maintenance group will work towards extending the life cycle of those machines.

 

Thus the concept of TPM came and in 1971 Nippondenso of the Toyota Group became the first company to get TPM certification by joining the TPM process and Nippondenso was awarded the prestigious Plant Award for development and implementation of TPM by the Japanese Institute of Plant Engineers (JIPE).

 

Apart from this, modifications and new concepts like 8 Pillars of TPM, etc. Are also added from time to time.

 

What Is The Meaning Of TPM?

 

TPM is such a culture that involves all the people inside the plant and maintains all the old machines as if there are new machines so that they can give maximum output and become more productive.

 

That is why TPM is also known as the “Medical Science Of Machines“.

 

TPM is made up of three words and each word has its own meaning, let’s know about them.

 

The first word is T – “Total” which means Involvement Of Everyone, whether it is a top-level person or a lower-level person, that is, from a worker to a manager, all the people will have to be involved in TPM activity. Also, all the departments, all the groups, and all machines have to be involved in the TPM activity.

 

The second word is P – “productivity” which means to increase the productivity of your plant by reducing all the Waste, Loss.

 

The third word is M – “Maintenance” which means that all our machines have to increase their output and maintain them in such a way that their performance is not reduced and remains the same as it was in the beginning when they were brought to the plant.

 

What Is TPM Objective?

 

The target of TPM is Zero BAD.

 

  • Zero Breakdown
  • Zero Accident
  • Zero Defect

 

The first objective is “Zero Breakdown” so that there should never be any breakdown in all the machines inside the plant so that there is no time loss and no productivity loss.

 

The second objective is “Zero Accident” so that there is no accident inside the machine, no accident inside the plant, and no accident related to manpower.

 

The third objective is “Zero Defect” so that the machines are maintained like this so that Defect Proof materials can be made.

 

List Of TPM 8 Pillars

 

The following are the 8 Pillars of TPM (Total Productive Maintenance).

 

1. Autonomous Maintenance (Jishu Hozen)

2. Focused Improvement (Kobetsu – Kaizen)

3. Planned Maintenance

4. Quality Maintenance

5. Early Equipment Management

6. Education And Training

7. Safety, Health & Environment (SHE)

8. Office TPM / TPM In Administration

 

Let us now understand each of the TPM 8 Pillars in detail.

 

1. Autonomous Maintenance (Jishu Hozen)

 

Autonomous Maintenance means that if I am running the machine then I am responsible for it, I am the owner of it, and I maintain it, it is not that I am running the machine and someone else will come to maintain it.

 

When you turn on the machine, it will be your responsibility to check its cleaning and lubrication. In this way, before starting the machine, check all these things, and only then start the machine, due to all these reasons Autonomous Maintenance is considered the strongest pillar of TPM House.

 

2. Focused Improvement (Kobetsu – Kaizen)

 

In this, you have to identify and remove the gaps you see in your area or any shortcomings. So that the cost is reduced and productivity increases.

 

3. Planned Maintenance

 

Under this, you have to plan for the maintenance of all the equipment or whatever machines you have.

 

For example, if a machine reduces its production capacity after running 1000 hours then you can run it for 950 hours and Will do maintenance only after that. All this is exactly the same as in servicing our car. 

 

4. Quality Maintenance

 

Under this, you keep the quality of the material in mind. It says that we have to make the material perfect in one go, not that first we have made the material and then we are sorting it, which is Ok Material and which is not.

 

In this way, to make the material, we have to maintain the machine like this, develop such a procedure and such a system so that it can produce Zero Defect Material. 

 

5. Early Equipment Management

 

Its second name is Development Management, under this you do pre-planning, as if you are going to launch a new product or take a new machine, then you will plan it in advance that what may be the problems in it, What things may you need so that you can get its full output from Day 1 itself. 

 

6. Education And Training

 

Under this pillar, you target that all our employees, whether it is Top Level or Bottom Level are fully trained for whatever work they are doing. Like if I am running the machine then I should have complete knowledge regarding that machine. 

 

7. Safety, Health & Environment (SHE)

 

Many people also know it by the name of HES, the objective of this pillar is that you create an environment in which there is zero accident. How will it happen when we find and target such areas which are more prone to accidents?

 

8. Office TPM / TPM In Administration

 

Some people understand the meaning of Office TPM that we have to do TPM activity in the office but Office TPM means that the administrative staff will help in implementing 7 Pillar along with the rest of the technical staff.

 

TPM FAQs

 

What is TPM Approach?

 

Earlier, within the manufacturing industry, the operator used to have this attitude that my job is to operate the machine and not to maintain the machine.

 

This was the old thinking but TPM has completely changed the thinking that it is the responsibility of all of us to maintain the machine.

 

The TPM Approach Sentence is the “I Operate I Fix Or Maintain“. 

 

Because when I run the machine, no one knows better than me about my machine.

 

How to start TPM inside the company? 

 

Before starting TPM, we have to know some things related to the company, only then you can start TPM activity inside that company.

 

1. Company Current Status

2. Formation Of Core Team

3. Training People

4. Identify Model Area And Model Machine

5. Finally TPM Activity Start For the Whole Company.

 

What are the Benefits of TPM?

 

TPM is a holistic approach to equipment maintenance that strives to achieve full production and adopting this has the following advantages.

 

1. No Breakdown.

2. Chances of any type of accident happening are negligible.

3. The quality of the product is perfect i.e. A good product is made and made in one go.

 

TPM Full Form YouTube Video Guide👇

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Conclusion

 

Through the above article What Is TPM and TPM Full Form, I have told you the Full Form of TPM, what is the meaning of TPM, what is TPM full form, what is TPM, what is TPM Pillars, TPM meaning in English, what is TPM means and TPM 8 pillars, etc.

 

If you liked this information, then definitely share it with your friends. If you have any doubts related to this article then tell us in the comment section.

 

Thanks for staying till the end of the article.

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